Increasing poultry processor commits to sustainability and robotics


Avicarvil is a number one poultry producer, processor and retailer in Romania with an annual farming and processing capability of over 30 million chickens/12 months. The corporate plans to double this capability within the years to return by constructing a greenfield processing plant in shut collaboration with Marel.

In Vâlcea County, Avicarvil will construct essentially the most trendy poultry processing plant in South-Japanese Europe. Protecting an space of 25,000 m2, it is going to be the biggest rooster meat manufacturing unit in Romania.

First alternative
The Avicarvil plant wanted to broaden to make sure competitiveness towards worldwide competitors, producing extra rooster of upper high quality. Andrei Brumaru, govt director of the overarching Carmistin Group, explains,For the very best outcomes and the very best return on our funding, we determined to cooperate with Marel. For our new plant, we in contrast the effectivity of the strains in our two current processing crops. Marels line was clearly superior and our first option to equip our third processing plant with a capability of 13,500 bph.”

The brand new challenge
The automated processing strains embody robotization with Marels RoboBatcher. The RoboBatcher within the filleting line makes a giant distinction within the pace and accuracy and ensures an excellent return on funding. By combining robotics and software program, RoboBatcher optimizes the processing time, high quality and security of our merchandise. As well as, Innova software program will assist us make data-driven, well timed choices, cut back prices, and improve our competitiveness.”

Sustainability developments
Our investments intention to mitigate local weather change. We implement techniques and applied sciences to optimize power use and water consumption. Marel Water Therapy will construct an revolutionary system for gathering, treating and reusing water, totally complying with the rules in drive. The numerous quantity of recycled water returning will lead to 80% much less water consumption,” says Andrei Brumaru.

The method
In Avicarvils new plant, the method begins with ATLAS, essentially the most sustainable and humane dwell fowl dealing with system within the trade. That is adopted by Marels beautiful, scalding, plucking and evisceration options, together with the brand-new, clever Nuova-i eviscerator. The first course of is monitored real-time by IMPAQT software program. After mixed in-line immersion and air chilling, merchandise are minimize up in two ACM-NT strains and deboned in three AMF-i breast filleting techniques. Then 5 Multihead Weighers and a RoboBatcher batch and pack the merchandise. Marel checkweighers and labelers end the method.

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